TPM Boosts Machine Performance: CII-IQ Study
A study by the CII Institute of Quality (CII-IQ) has revealed significant improvements in machine performance and availability among companies implementing Total Productive Maintenance (TPM). The study, which analyzed 70 companies across different industries, showed remarkable results in reducing breakdowns and enhancing overall equipment efficiency.
The implementation of TPM was found to be most effective on critical machines, known as 'Manager Model Machines'. These were targeted first, with the typical duration for TPM implementation ranging from 6 to 9 months. By the end of the second year, companies saw significant reductions in breakdowns across all machines, with many achieving zero breakdowns on A and B rank machines and substantial reductions on C rank machines.
The positive trends continued into the third year, with all machines in the company covered by TPM, leading to even higher results. The study also noted a drastic reduction in breakdowns for new machines, attributed to TPM practices incorporated at the design stage.
The CII-IQ study provides valuable benchmarks for companies starting their TPM journey. It demonstrates that with consistent implementation, TPM can lead to substantial improvements in machine availability and overall equipment efficiency. The study's findings underscore the importance of TPM as a strategic approach to maintenance and productivity.
